Low Backlash High Precision Torque AHB Planetary Gearbox Reducer
Cat:Planetary Reducer
Features of planetary reducer 1. Quiet: Use helical gears to achieve smooth and quiet operation;2. H...
See Details1. Noise and vibration problems in traditional gear transmission systems
Traditional gear transmission systems often generate large noise and vibration due to the limitations of gear meshing methods. Especially under long-term high-load working conditions, the meshing process of the gears is prone to excessive impact force and excessive friction, which leads to system instability. These noises and vibrations will not only have adverse effects on operators, but also have negative effects on the internal components of the equipment, and may even cause accelerated wear of other parts.
In addition, the vibration in the gear system will also affect the transmission accuracy and work efficiency of the system. The generation of vibration usually leads to unstable gear meshing, uneven load distribution, and affects the power transmission of the system, resulting in reduced transmission accuracy and efficiency. Long-term vibration and noise will also cause fatigue damage to mechanical parts and affect the long-term stable operation of the equipment.
2. Innovative design of Helical Tooth Transmission Gearbox Planetary Reducer AHL Series
Compared with traditional gear transmission systems, Helical Tooth Transmission Gearbox Planetary Reducer AHL Series adopts advanced helical gear design. This design greatly optimizes the meshing mode of gears, making the transmission system work more smoothly and effectively reducing the generation of noise and vibration. Compared with traditional spur gears, the tooth surface contact of helical gears is smoother and the contact area is larger, thereby reducing the impact force between gears.
The meshing process of helical gears is progressive, that is, the gear meshing time is longer and the force transmission process is smoother. Through this smooth meshing mode, helical gears can effectively reduce the sudden changes and impacts in the gear meshing process, thereby greatly reducing noise and vibration. This design can not only significantly improve the stability of the transmission system, but also reduce the damage to mechanical parts caused by vibration, further improving the durability and long-term stability of the system.
3. Improve stability: reduce the impact of vibration on the system
Under high load conditions, the meshing process of gears often produces a large impact force, which not only causes noise, but also aggravates the vibration of the system. In the design of the Helical Tooth Transmission Gearbox Planetary Reducer AHL Series, the tooth surface of the helical gear is more evenly contacted, and the contact time of the gear is longer, making the force distribution during the transmission process more even. This progressive meshing method reduces the violent impact between the gears and avoids unnecessary vibration.
By reducing vibration, the Helical Tooth Transmission Gearbox Planetary Reducer AHL Series effectively avoids damage to mechanical parts in the system due to excessive vibration. Vibration not only affects the gears, but also transmits to other parts, which in turn has a negative effect on the stability of the system. The lower vibration level makes the equipment run more smoothly, reduces the mutual interference between mechanical parts, and helps to ensure the long-term and stable operation of the equipment.
4. Reduce noise: bring better improvement to the working environment
Noise pollution is a common problem in industrial equipment. Especially under high-load operation, traditional gear transmission systems often generate loud noise. This not only affects the working environment of operators, but may also cause noise pollution in the workplace, affecting the surrounding environment and human health. The helical gear design of the Helical Tooth Transmission Gearbox Planetary Reducer AHL Series greatly improves this problem.
The meshing characteristics of helical gears greatly reduce friction and impact between gears, thereby reducing noise. Due to the smoothness of the tooth surface contact, the noise generated during the transmission process is much smaller than that of traditional gear systems, which not only improves the working environment, but also provides operators with quieter working conditions. In addition, the lower noise level also helps the equipment to better meet the requirements of modern industrial standards for noise control, improving the comfort and production efficiency of the overall working environment.
5. Enhance long-term stability: extend the service life of equipment
The long-term stability of equipment is a critical indicator in modern industry. Excessive noise and vibration will accelerate the wear of internal parts of the equipment and shorten the service life of the equipment. The helical gear design of the Helical Tooth Transmission Gearbox Planetary Reducer AHL Series effectively reduces this problem. The smooth meshing of the helical gears not only reduces noise and vibration, but also reduces fatigue damage to mechanical parts.
By reducing noise and vibration, the helical gear design reduces the pressure on the mechanical parts of the equipment, slows down the rate of wear, and thus extends the service life of the equipment. In addition, due to the reduced impact of vibration on the system, the equipment runs more smoothly and reduces the risk of failure caused by vibration. This greatly reduces the maintenance requirements of the equipment and saves the company a lot of repair and maintenance costs.